There
are two basic ways of terminating the edge of an EIFS. One is by using the EIFS
materials themselves, and the other is using some type of non-EIFS trim
product, such as preformed plastic or metal pieces. Using the EIFS materials
themselves is by far the most common way in North America and is the subject of
this month’s column.
Most of the problems relating to water intrusion in EIFS-clad walls occur where
the EIFS starts and stops, such as at windows, doors, sealant joints and penetrations.
EIFS, itself, is seamless, so how can it leak? Thus, it is very important that
these termination details be designed and constructed properly.
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TYPES
OF WRAPS
There are two ways of using the EIFS materials themselves to terminate the
system. The first is to tuck the basecoat, including the reinforcing mesh, onto
the back side of the insulation board. The reinforced basecoat may or may not
be in contact with the substrate or in the case of EIFS with drainage, in
contact with the water resistive barrier. This technique is called a backwrap.
The second method is to bring the reinforced basecoat over the edge of the
insulation board and bond it to the edge of the opening. This is called an
edgewrap.
Edgewrapping connects the edge of the EIFS directly to the side of an opening
or to the substrate and locks that edge to the wall structure. The substrate
may be some type of sheathing or also a structural member in the wall, such as
concrete, block or studs. Edgewrapping seals the edge of the EIFS and protects
the edge of the sheathing, if used as the substrate, from water.
Backwrapping, on the other hand, if used on a stud-and-sheathing substrate,
leaves the edge of the sheathing exposed. I have seen cases where the edges of
prefabricated EIFS panels have been backwrapped and water subsequently got to
the edge of the sheathing and turned the sheathing to mush.
HOW FAR TO BRING THE EIFS FINISH INTO THE JOINT?
For both types of wrapping, the issue of bringing the EIFS finish around the
corner depends on how the weather seal is created. Usually, the seal is created
using wet applied caulking. The caulking needs to be bonded to the EIFS
basecoat and not to the EIFS finish. Thus in many cases the finish stops at the
face of the EIFS and is not brought into the joint. Some contractors mask-off
the sealant bond-to area, to give a clean termination of the EIFS finish in the
area where the sealant will be installed.
Edgewrapping does not work when an opening already has something in it, such as
a window. Thus coordination between trades is needed. This is especially true
with nail flange windows that must be installed before the
EIFS.
EIFS WITH DRAINAGE:
THE WATER PATH
When using EIFS with drainage, there must be some way of getting the water, if
any, that may exist between the backside of the foam insulation and the water
resistive barrier, out of the wall. This capability needs to be provided on the
lower horizontal termination of an EIFS. This can occur, for instance, at a
window head or at the bottom edge of an EIFS wall near the ground. Since
edgewrapping seals the edge of the EIFS, edgewrapping can’t be used at such
locations. Often the narrow drainage cavity is simply left open or a flashing
is used to direct the water to the outside face of the wall. Leaving the
drainage cavity wide open at the bottom of a wall near grade can lead to
problems, as it provides a route for pests like termites to get into the wall.
I’ve seen special L-shaped “flashings” embedded into the edge of the EIFS at
near-grade locations. These flashings are made of fine stainless steel screen,
and they allow water to drip out but keep the buggers out.
SMALL UNWRAPPABLE
PENETRATIONS
In some EIFS technical literature, you’ll see a note that the edge of the EIFS
must be wrapped at all locations where the EIFS terminates. This is not always
possible. For instance:
Where holes are cut through
the EIFS after the EIFS has been installed. An example might be a pipe or
conduit.
Where small holes (such as a
cable TV wire) passes through the EIFS: there’s simply no room to create the
wrapped condition. (In the above two
conditions, the edge of the EIFS is simply caulked
weathertight.)
Where access to the edge of
this system is restricted and the termination is protected. An example might be
the top edge of an EIFS where it abuts the underside of an overhanging roof
eave.
Where large objects go through the EIFS, the opening needs to be backwrapped or
edgewrapped. Examples of this include windows, doors, large pipes, ducts and
the like. There are several aspects of doing “the wrap” that need attention.
If the penetrating object will sag or move up and down (such as a deck beam),
the size of the sealant joint needs to be sized to allow for this. The same
applies to pipes and ducts that move along their length due to thermal
expansion. Likewise, penetrating objects that vibrate (such as an HVAC unit)
need to have the sealant joint correctly dimensioned so as to not put undue
stress on the joint.
MESH FOR WRAPPING
Many EIFS producers offer special mesh that bends more easily. It’s intended to
allow doing sharp corners without the springiness of the mesh pulling the mesh
out of the basecoat adhesive. This easier bendability is achieved by either
using a lighter weight of glass mesh and/or using a thinner or more flexible
coating on the mesh.
Sometimes the wrapped area is a place that is subject to impact damage. An
example could be a door jamb. The super heavy weight EIFS meshes are too stiff
to bend around sharp corners so EIFS producers offer factory pre-bent L-shaped
pieces of heavy mesh to deal with this issue.
WRAPPING IN ADVANCE
Backwrapping of individual EIFS insulation can be done in advance. This can
speed up the EIFS installation process by eliminating the somewhat tedious
process of wrapping in the field. It’s not unusual, when inclement weather is
present, to pre-wrap a supply of “starter” insulation boards at the EIFS
contractor’s warehouse and take them ready-to-go to the job site. Edgewrapping
cannot be done in advance on field-applied EIFS but is the standard way of
doing edges on prefabricated EIFS panels.
WRAPPING IN OTHER WORLDS
In many countries, and especially in Europe, terminating the edge of the EIFS
is often done with embedded trim rather than using the EIFS materials
themselves. In North America, where we tend to
use thin basecoats, it’s hard to get metal or plastic trim to stay put in such
a thin coating. In Europe, where the basecoats
are normally about twice as thick, embedded trim is common. It also creates a
hard, straight, smooth surface onto which to apply the
sealant.
Given the importance of properly terminating a seamless system like EIFS, this
matter of “how to do it” is worthy of some research and innovation by the EIFS
industry. In particular, developing a way to strengthen the edge to provide a
secure base for sealants is important. The presence of a hard, non-porous
surface also would make replacing aged sealant joints much easier, as the
stronger, harder edge afforded by embedded trim is more easily cleaned and
prepared for the new sealant, than is a fragile backwrapped or edgewrapped
edge. W&C
RobertThomas Robert
Thomas is a nationally recognized EIFS consultant, based in Jacksonville, Fla.
He was the manager of technical services for a major EIFS producer, is the
author of several books about EIFS and chairs the ASTM committee on EIFS.
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