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| Following removal from the ceiling, old tiles
are stacked
on pallets, and then shrink-wrapped for pick-up. |
|
RECYCLING PROGRAM INVOLVES FOUR
STEPS
The program, which is the first and largest of its kind, enables building
owners to ship old ceilings from renovation or demolition projects to an
Armstrong ceiling plant as an earth-friendly alternative to landfill disposal.
Since it began the program, the company has recycled more than 75 million
square feet of discarded ceiling tiles, representing more than 10,500
30-cubic-foot dumpsters of construction waste that would have normally been
taken to landfills.
Participation in the program involves four steps. First, provisions for ceiling
recycling need to be included in the project specifications.
Next, building owners or contractors need to verify that the old ceiling tiles
can be recycled. The old tiles do not have to be Armstrong products to qualify
for the program.
Following verification, owners or contractors must stack the old ceiling tiles
on pallets and shrink-wrap or tightly band them for pick-up.
Once there is a full trailer load of old tiles, the owner or contractor simply
needs to contact Armstrong, which will then arrange for a truck to pick up the
material and transfer it to its nearest manufacturing
facility.
In the case of less-than-truckload quantities, the company has a network of
consolidators, including Southeastern, who will pick up the tiles and store
them at its facility until there is a full trailer load.
PROCESS REMAINS ESSENTIALLY THE SAME
Southeastern offers its customers a turnkey type of service, in that it handles
all the details involved with the program, including verification, removal,
palletizing, wrapping, and transportation of the old ceiling tiles from the
site.
Milton notes that even after eight years, the process for recycling ceiling
tiles hasn’t changed much. “There have been some packaging changes over the
years, but we are still fundamentally doing the same things we’ve always done,
namely, remove, stack, wrap and ship. The only difference for us is that we’ve
been doing it for so long, we feel we are now as efficient as we can be in
terms of saving time and money.”
There is, however, one variation in the “ship” portion of the process. In the
past, Armstrong would send a truck to pick up the discarded ceiling tiles.
Today, Southeastern uses its own trucks to pick up and haul the old tiles to
the nearest Armstrong plant. The truck is then loaded with new tiles to be
installed on other Southeastern jobs.
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| Southeastern uses its own trucks to pick up the
tiles and transfer them to the nearest Armstrong manufacturing plant. |
|
FOOD LION SUPERMARKETS A MAJOR
CUSTOMER
Southeastern’s initial involvement with the ceiling recycling program came in
2001 with Progress Energy, then known as Carolina Power & Light, a regional
utility provider that serves more than three million customers in the Carolinas
and Florida.
As part of its work with Progress Energy, Southeastern not only installed new
acoustical ceilings in the utility’s office renovation projects, but also
recycled all of the old ceiling tiles.
Soon after, Milton introduced the program to Food Lion, one of the country’s
largest supermarket chains with over 1,300 stores in eleven Southeastern and
Mid-Atlantic states. In this case, however, Food Lion decided to test the
program first.
The test went so well, Food Lion decided to roll the program out by making
ceiling recycling part of every renovation of every store. Milton notes that in 2008 alone, his firm
recycled ceilings from 25 Food Lion stores.
CAN SPOT PLENUM PROBLEMS EARLY
One of Southeastern’s most recent projects was the recycling of more than
100,000 square feet of old ceiling tiles for Campbell University as part of the
renovation of a former commercial office building that will house the
university’s school of law.
“We introduced Campbell to the program a few years ago as part of a
30,000-square-foot renovation we were involved in,” Milton says. “Ever since
then, we’ve recycled ceilings for them regardless of how big or small the job
is.”
The new Law School building is the largest thus far.
In a renovation project of this magnitude, Milton points out that from a construction
point of view, there is yet another benefit in addition to the environmental
benefits. “By removing the ceiling tiles early on, the architects and engineers
can look into the plenum and see what they’re working with, which can prevent a
lot of problems later on.”
AWARENESS OF CEILING
RECYCLING GROWING
Milton also notes that although the program remains essentially the same, more
and more of his customers and prospects are learning about it, which is
resulting in more phone calls from building owners and facility managers.
“Word is definitely getting out,” he says, “especially as an increasingly
number of local laws and codes look into recycling efforts. Ceiling recycling
is getting a lot of exposure, and, as a result, more people are becoming aware
of it.”
As far as his advice to other contractors, Milton says, “Make sure you get out there and
tell both your current and prospective customers about it. Set yourself apart
from your competitors. Most owners and general contractors will recycle old
ceiling tiles, especially if there is no significant increase in cost compared
to dumping and no disruption to the construction schedule.”
Looking back on his years of recycling ceilings, Milton concludes, “Our goal,
as well as that of our customers, is to reduce the generation of solid waste,
and ceiling recycling helps address that problem in an environmentally prudent
way.” W&C
